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5 tips for integrating your Pick and Place Robots

Pick-and-Place

5 TIPS FOR INTEGRATING YOUR PICK AND PLACE ROBOTS Pick-and-Place

There are several advantages to automating pick and place tasks using robots that pick items from one location and move them precisely to another, including better performance and efficiency, higher safety, and better quality control. However, planning, preparation, and study are necessary for the effective integration of pick and place robots. The things you should think about to make sure your pick and place automation project turns out well will be covered in this article.

Pick and Place Robots: Why Use Them? 

In a wide range of applications, such as assembly, inspection, bin picking, and packing, pick and place robots effectively pick up parts or products and position them in different locations, replacing human labor. Robotic arms, cartesian, delta, quick pick, and collaborative robots are just a few of the several types of robots that may be outfitted with end-of-arm tooling and vision systems to conduct pick-and-place tasks at extremely high speeds, precision, and efficiency. 

Even while pick and place procedures include simple activities, they are sometimes so monotonous and repetitious that human workers become disinterested and make mistakes. Furthermore, pick and place applications frequently call for bending, twisting, and lifting, which causes human workers to become tired and injured. This results in lost time from accidents and bottlenecks, which has a detrimental effect on production and profitability. For industrial facilities, automating these pick and place procedures has several benefits, such as: 

  • Improved quality control because pick and place robots with vision systems are more precise and accurate than human workers and are better able to detect small flaws in inspection applications. 
  • Increased facility security since repetitive motion injuries do not affect robots. 
  • Higher speeds lead to greater throughput and efficiency, which boost output and lessen bottlenecks. 
  • Fewer mistakes due to increased accuracy and consistency levels. 

Important Things to Think About When Using Pick and Place Robots 

For industrial businesses that are always looking to increase productivity, save expenses, and improve profitability, these and other advantages of automating pick and place applications have a favorable financial impact. Nevertheless, when pick and place robots are applied carefully, the best results will be observed. Here are 5 essential pointers for pick and place apps including automation. 

  1. Choose the appropriate process: Choosing the appropriate process is one of the most important steps towards the effective adoption of automation. The area or areas of current operations—such as those where bottlenecks regularly occur, staff safety is a concern, or throughput has to be increased—that will yield the most return should be studied. In order to choose and design the best solution to satisfy these needs, the pick and place specifications of the chosen application should be examined to ascertain elements like cycle time and payload capacity, as well as any space restrictions or other difficulties that may arise. Remember that it’s better to begin with a modest, straightforward project. Automating the most difficult process or the entire facility at once is not recommended nor necessary. Choosing a more manageable and straightforward application that will yield quantifiable and instantaneous improvements in performance might instead offer a “victory” for automation, secure support from higher-ups and staff, and open the door for other initiatives. 
  2. Establish project objectives: To guarantee that there are quantifiable gains in the pick and place automation project, objectives must be established. While these are good project objectives—reducing labor expenses and staffing concerns, increasing throughput, removing injuries, and enhancing quality control—there could be other crucial indicators that are more crucial to the company’s operations. Since it is difficult and expensive to change goals and expectations after a project is completed, metrics should be established early in the planning phase. At this point, figuring out the anticipated return on investment might also be crucial because it will influence the budget. 
  3. Research and choose equipment: Choosing the appropriate robot and accessories is crucial for a successful deployment. Pick and place activities can use a variety of robot types, each with unique strengths and limitations that need be taken into account for the particular application. For instance, it will not be beneficial to use a high-speed robot in an application that calls for slower speeds but more precision. On the other hand, it will work better to use the same fast robot in an application where throughput is more important. The workspace’s spatial limitations as well as the necessary payload, speed, and precision are other crucial factors. Ascertain which kind of end-of-arm tooling is most appropriate for the objects the pick and place robot will handle and whether a vision system is necessary. 
  4. Plan and prepare: Integration of a new pick and place robot into the plant will be necessary. The workspace will need to be made ready for the new equipment, which can involve doing structural and electrical work and clearing any obstructions. In addition, the robot itself has to be interfaced with the process equipment already in place. Compile a list of all the devices and systems the robot will need to interact with. It will be necessary to ascertain and plan for the specifications for communication, control, and interface between the robot and its surroundings. Remember that programming and interface may require outside expertise if internal engineering is unable to handle them. Risk analyses will also be required to ascertain whether safety improvements are required to guarantee that workers are suitably protected. It is necessary to provide training for both maintenance personnel and employees who will be interacting with the pick and place robot, so budget for this price and make sure you have prepared for it. Getting ready for each of these aspects in advance will help ensure a smooth and quick deployment with no unexpected expenses. 
  5. Seek expert help: After you start planning the project, you could discover that it is overwhelming and that you need professional assistance. Reputable and informed vendors, like JHFoster, can assist in determining the ideal procedure, project goals, and pick and place robot for the job. They could also help with making a checklist for project preparation and offer assistance with programming and interface-related queries. 

If you are interested in Pick and Place Robots or want to know more about how to improve production efficiency. Please contact Robotnext today for advice and cost support. Details via hotline: 0909 914 837.

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