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The Value Of Maintaining Conveyor Belt Life: Optimal Procedures To Avoid Early Belt Failure

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THE VALUE OF MAINTAINING CONVEYOR BELT LIFE: OPTIMAL PROCEDURES TO AVOID EARLY BELT FAILURE

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Conveyor belt life preservation is important. Here are some best practices to avoid premature belt failure.

Why Is It Important to Know Your Conveyor Belt Life?

Conveyor belt quality is essential to your company’s success. You can’t produce the goods your clients need and desire if your belt isn’t working. Planning and life cycle costs are the two key benefits of having a thorough grasp of conveyor belt life.

Life Cycle Costs

Estimating the amount of money you will probably spend on an asset or product over the duration of its useful life is known as life cycle costing.

This habit is beneficial since it gives you a better understanding of your present and future expenses. When assessing the life cycle of your belt, there are two sorts of expenses that you should take into account.

  • Direct cost.Determining the annual cost of the belt itself requires knowledge on the direct cost. For instance, your yearly belt cost would be $20,000 if your belts cost $10,000 apiece and last for 6 months.
  • Indirect expenses. These expenses consist of expenses that aren’t directly related to the price of an item. Take the time to shorten, track, remove, and reinstall a belt, for instance. Indirect expenses could include labor costs, lost productivity, and missed opportunities.

Planning Purposes

Your company has a higher risk of output loss if it does not prepare properly. Any number of production-related problems might go awry and cost your business a great deal of money. A few of these issues are as follows:

  • Belts that are unavailable for installation or delivery at the moment you need them.
  • Errors in the supply chain might leave your company in the red.
  • Because they involve components or materials that might not be easily obtained, certain belts take longer to produce.

You may save time and money by being ready for future difficulties and barriers by being aware of the life expectancy of your conveyor belt.

Conveyor Belt Expectancy of Life

A conveyor belt’s typical lifespan might vary significantly based on a few key factors:

  • Industry
  • Actual oven/furnace operating specifications
  • Age of the oven/furnace
  • The maintenance staff’s experience

The lifespan of your conveyor belt depends on all of these variables. Some high-temperature belts, for instance, may last four weeks, while others endure a full year. Similar to this, several food processing belts—such as sheeter belts used in tortilla lines—have a three-month lifespan. On the other hand, fryer chain-driven belts may function for up to five years, whereas pretzel belts can last up to three years. Lastly, low-temperature belts have a 10-year or longer lifespan.

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7 Reasons Why Conveyor Belts Break

Depending on the belt itself, there might be a broad range of reasons why conveyor belts fail. We’ll go over the primary causes of conveyor belt damage or failure in businesses in this section.

  1. Extremely high temperatures

One of the primary and most ruthless causes of conveyor belt degradation is heat. Extreme belt stretch is a result of high temperatures, which reduces the belt’s lifespan.

  1. Prolonged Product Loading

Massive amounts of stress are also placed on conveyor belts while moving big, heavy goods. Greater conveyor belt strain, stretching, and deformation can result from larger materials or goods damaging a belt. As the oven temperature rises, particularly over 1000 °F, this is amplified.

  1. Low Point of Dew

The operating temperature and humidity may have a big impact on how well your conveyor belt performs. The temperature at which water vapor in an air system becomes liquid is known as the dew point.

Extreme temperature fluctuations and/or low dew points might shorten the life of your belt. Mechanical fractures, loss of strength, and embrittlement are common problems.

  1. Building Up On The Floor of The Furnace

Materials building up on the furnace floor might interfere with your conveyor belt’s ability to operate smoothly. The belt may injure itself or become misaligned if it is pushed up against or over the build-up.

  1. Mistracking of belts

Mistracking the belt can lead to wear and tear on conveyor belts. This happens when the belt slides to one side or the system as a whole gets misaligned. Sadly, there are other causes of belt mistracking, including:

  • If the belt is not well-made.
  • If a roller is misplaced or becomes damaged.
  • If the loading is not uniform.
  • If there is overcompensation when attempting to track.
  • Whether the tracking mechanisms are placed incorrectly or not at all.
  1. Excessive Belt Wear

Among other things, excessive belt wear can be brought on by the aging of oven and furnace components. A conveyor belt that is worn out can cause several issues for your company, including impacting overall operation and production.

  1. Wrong Belt

Although it might seem apparent, putting in the wrong belt is another major reason for early failure. This may occur if a belt’s engineering is flawed or if its specifications have altered. Purchasing a belt that meets the requirements of your operation is essential.

The Best Conveyor Belt Practices

There are a few recommended practices you may adhere to in order to prolong the life of conveyor belts. These will not only get you ready to buy or install new belts, but they will also help you prevent unforeseen problems that might cause production to stop. Find out what kinds of practices we advise by reading on.

Review & Double-Check

To guarantee that the right belt is being used for the current furnace or oven, check all operational parameters. A new furnace or oven belt should also be chosen in this manner.

Make sure to verify the tracking, tensioning, and alignment systems while installing new belts. Before beginning any procedures, you want to feel secure in your belt.

Examine Your Belt for Any Damage.

You can’t be everywhere at once, and when several people are watching for an issue, it’s more likely to be discovered.

Teach team members, including technicians, how to spot conveyor belt deterioration. You’ll have the upper hand and a chance to solve the issue before it’s too late thanks to this.

This is beneficial when a belt is taken out of service as well. You may protect your business from future harm by identifying the underlying reasons of belt strain, deformation, and/or damage.

If you are interested in conveyor and automation or want to know more about how to improve production efficiency, please contact Robotnext today for advice and cost support. Details via hotline: 0909 914 837.

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